ZYGO ZMI-4004 Module

ZYGO ZMI-4004

The LASER 1000 is a high-performance, versatile, dual-frequency laser interferometer system. It is an industry standard in precision measurement and is widely used for calibration and performance verification of CNC machine tools, coordinate measuring machines, and CMMs, which require extremely high precision.

Key Features

1. Ultra-High Accuracy and Resolution:

   • Linear measurement resolution up to 0.15 nanometers, with accuracy at the sub-ppm (part-per-million) level.

   • Capable of delivering extremely stable and reliable measurement results.

2. Dual-Frequency Laser Interferometry:

   • This is the most critical technological advantage of the ZMI-4004. It uses two laser beams with slightly different frequencies and orthogonal polarizations.

   • This technology is insensitive to light intensity fluctuations and offers exceptional resistance to environmental disturbances, enabling stable measurements even in harsh shop floor environments with slight oil mist, vibration, or air turbulence.

3. Multi-Function Measurement Capabilities:

   • Linear Position: The core function for measuring linear displacement.

   • Angle: Measures pitch and yaw angular errors simultaneously using a two-axis angle mirror accessory.

   • Straightness: Measures horizontal and vertical straightness errors of a motion axis.

   • Flatness: Determines the flatness of a surface by measuring positions at multiple points.

   • Squareness: Evaluates the perpendicularity error between two motion axes.

4. High-Speed Dynamic Measurement:

   • Features a very high data acquisition rate (up to 3.9 MHz), capable of capturing dynamic errors during high-speed motion, such as servo tracking errors and vibrations.

5. Easy Integration and Use:

   • Offers a wide range of interfaces (e.g., analog output, digital I/O, USB, Ethernet) for easy integration into machine tool controllers, data acquisition systems, or third-party software.

   • Typically used with ZYGO’s Mx™ software, which provides an intuitive graphical interface for configuring measurement plans, real-time data display, and generating calibration reports compliant with international standards (e.g., ISO 230-2, ASME B5.54).

6. Environmental Compensation Unit:

   • The system can be equipped with an optional environmental compensation unit that monitors air temperature, pressure, and humidity in real-time. It automatically compensates for the effects of these factors on the laser wavelength using the Edlén equation, ensuring true physical dimension measurements in any environment.

Typical Applications

The ZMI-4004 is primarily used for precision metrology and performance calibration in the following fields:

• Error Mapping and Compensation of CNC Machine Tools: Comprehensively evaluates and compensates for a machine tool’s positioning errors, straightness errors, angular errors, and squareness errors to improve machining accuracy.

• Calibration of Coordinate Measuring Machines (CMMs): Used for traceability and verification of the volumetric accuracy of CMMs.

• R&D and Testing of Precision Motion Stages: Used in semiconductors, photonics, and precision manufacturing to validate and optimize the performance of high-precision stages.

• Metrology Laboratories: Serves as a length standard for high-accuracy comparison and measurement.

System Components

A typical ZMI-4004 system includes:

1. Laser Head: Emits and receives the dual-frequency laser signal.

2. Controller / Electronics Unit: Processes the laser signals, calculates displacement, velocity, and angle, and outputs the data.

3. Optics Set: Includes linear retroreflectors, angle mirrors, straightness optics, etc., selected based on the measurement function.

4. Environmental Compensation Unit: (Optional but highly recommended) For measuring and compensating for environmental parameters.

5. Mounting Hardware and Cables: For mounting optical components and connecting the system.

6. Measurement Software: Such as ZYGO Mx™, for controlling the measurement process and data analysis.

Sales of the brand:

ABB、EPRO、GE、FOXBORO、Schneider、Rexroth、Honeywell、Bently、YASKAWA other global DCS system and PLC system, servo system of famous industrial brand.

☀️Tara(Sales Director)

📞Tel: + 86-13806028623

📮Whatsapp:+86-13806028623

💬Email: ydf8801@163.com

🏚️Ship to you via DHL/TNT/UPS/EMS/Fedex

🥇Product Condition: One-year warranty

requently Asked Questions:
1. How long does it take to receive the goods?
We have stock in stock and can accept same-day payment and delivery!

2. What payment methods do you accept?
There are many methods (T/T…) for you to choose from, and you can choose whatever you want.

3. Is there after-sales service?
Of course, if our products are brand new, they have a one-year warranty!

4. What courier services do you accept? We offer SF Express, DHL, and other international express delivery options.

5. How can I contact you?

You can contact me 24/7 via WeChat, Skype, WhatsApp, LINE, and my email!

Company Profile

Xingchuang Ronghe (Fuzhou) Electric Co., Ltd. is a company specializing in the sales and technical services of spare parts for the world’s top industrial automation systems. With our profound industry experience and stable supply channels, we provide domestic and foreign customers with original, authentic, complete models, and fast-delivered precision spare parts solutions. We are your reliable partner in ensuring production continuity and stability.

We specialize in distributing the following core brands and product lines:

ABB

•  Process Control: ABB DCS process control system full range of components.
• ABB FreeLance AC800F power modules: SA801F/SA811F/SD802F/SD812F, EI811F/ABB EI812F/ABB EI813F, etc.
• ABB S800 analog I/O modules: AI801/AI810/AI825/AO801/AO845/AO895
• ABB S800 digital I/O modules: DI801/DI810/DO801/DO810

Bently Nevada
3500 Module Mainboards: 3500/42, 3500/45, 3500/40, 3500/50, etc.
(CPU Modules): 3200/32, 3500/25
3500 Module Minimum Cards: 128229-01, 128229-01, 133442-01, 125800-01, 167699-02, etc.
Extension Cables: 330850-50-05 (for preamplifier), 330730-040-00-00, 330103-00-06-10-02-00, etc.

EPRO

•  MMS6000 TSI System: MMS6110/MMS6210/MMS6220 series monitoring modules.
  Sensors: Proximitor sensors CON011, CON021, CON031, etc

GE

• PLC Systems: IC693, IC695, and IC697 Series Modules.
• Drives and Protection: GE DRIVE SYSTEMS Series Inverters, SR Integrated Protection Frame Series.

Rexroth

• Drives and Motors: Full range of Rexroth servo drives and controllers; models include: servo motor 2AD160B-B0350R2-BS03-D2V1, MSK040C-0600-NN-M1-UP1-NSNN, etc.
• Rexroth communication boards and amplifier boards: MTS-P01.2-D2-B1-E1-NN-NN-FWEP, VT-VPCD-1-1X/V0/1-0-1, VT5006-17B, etc.

Siemens

· Process Instruments and Controllers: Siemens MOORE series, common models include: QLCDM024DCBAN, 39ACM24BEN, 39AC12T4V1, 16114-171, etc.
· Automation Systems: Full range of SIMATIC S5 PLCs, SIMATIC S7-400 CPU modules and expansion modules, Simatic C7 systems, and various Siemens touch screens.