EMERSON DeltaV KJ3004X1-EA1 Safety controller module

EMERSON DeltaV KJ3004X1-EA1

The DeltaV Controller is a complete, highly integrated “Safety Controller Module”. It is a key component of the Emerson DeltaV system, especially its safety system series.

EMERSON DeltaV KJ300X1-BB1 Product Description

1. Core Product Positioning & Series

• Product Series: DeltaV SIS (Safety Instrumented System) series.

• Core Function: It is a CHARMs (CHARacterization Module) Safety Controller in the Electronic Marshalling form factor. CHARMs are the core processing units of the DeltaV SIS system.

2. Key Features & Functionality

• Safety Integrity Level (SIL):

  • Compliant with IEC 61508 and certified for SIL 3 operation.

  • Compliant with IEC 61511 for the process industry.

  • This designates it for high-reliability safety functions, such as Emergency Shutdown (ESD), Burner Management Systems (BMS), and overpressure protection, to prevent hazardous events or mitigate their consequences.

• Integrated Architecture:

  • Controller and I/O in One: The KJ3004X1-BB1 module itself integrates the controller and specific safety I/O channels. It is a fully functional unit, not an empty card slot.

  • Electronic Marshalling: Utilizes DeltaV’s pioneering Electronic Marshalling technology. This technology decouples field wiring from the controller logic via a separate “CHARMs Carrier” and “Terminal Base,” eliminating the need for traditional marshalling cabinets. This simplifies design, installation, commissioning, and maintenance, allowing for signal reassignment without system shutdown.

• Processing Power:

  • The module is a powerful logic solver capable of executing complex safety logic.

  • It runs the DeltaV SIS proprietary operating system and logic configuration, ensuring deterministic and highly reliable performance.

• Diagnostics & Reliability:

  • Features extensive built-in self-diagnostics that continuously monitor the health of the module, including the processor, memory, communications, and power.

  • Designed with redundancy and fault-tolerance in mind. It can be paired with an identical module to form a redundant pair, ensuring high availability and safe operation even in the event of a single component failure.

• Communication:

  • Seamlessly integrates with the DeltaV network via its backplane, enabling secure and reliable communication with the DeltaV Process Control System (DCS).

  • Supports SIS-to-DCS communication, allowing operators to view the safety system’s status (without the ability to modify safety logic) from a standard operator station, enabling operational and safety integration.

3. Physical Design & Appearance

• It is a modular card designed to be installed in a DeltaV system cabinet.

• It requires insertion into a dedicated CARRIER module, which provides power, communication backplane connectivity, and the interface to the field wiring terminal bases.

• The unit is typically a robust electronic module with a metal heatsink casing. The front features status LEDs (e.g., Run, Fault, Active) for quick diagnostics.

4. Typical Applications

The KJ3004X1-BB1 is used in critical process control applications requiring high safety integrity, such as:

• Oil & Gas: Emergency Shutdown (ESD) systems for offshore platforms, pipeline Emergency Shutdown (ESD) systems.

• Chemical Industry: Reactor over-temperature and over-pressure protection, interlocked shutdown systems.

• Petrochemical Industry: Compressor anti-surge systems, Fire & Gas (F&G) detection systems.

• Power Generation: Boiler Master Fuel Trip (MFT) systems.

• Pharmaceutical Industry: Interlock protection for critical batch processes.

Sales of the brand:

ABB、EPRO、GE、FOXBORO、Schneider、Rexroth、Honeywell、Bently、YASKAWA other global DCS system and PLC system, servo system of famous industrial brand.

☀️Tara(Sales Director)

?Tel: + 86-13806028623

?Whatsapp:+86-13806028623

?Email: ydf8801@163.com

?️Ship to you via DHL/TNT/UPS/EMS/Fedex

?Product Condition: One-year warranty

requently Asked Questions:
1. How long does it take to receive the goods?
We have stock in stock and can accept same-day payment and delivery!

2. What payment methods do you accept?
There are many methods (T/T…) for you to choose from, and you can choose whatever you want.

3. Is there after-sales service?
Of course, if our products are brand new, they have a one-year warranty!

4. What courier services do you accept? We offer SF Express, DHL, and other international express delivery options.

5. How can I contact you?

You can contact me 24/7 via WeChat, Skype, WhatsApp, LINE, and my email!

Company Profile

Xingchuang Ronghe (Fuzhou) Electric Co., Ltd. is a company specializing in the sales and technical services of spare parts for the world’s top industrial automation systems. With our profound industry experience and stable supply channels, we provide domestic and foreign customers with original, authentic, complete models, and fast-delivered precision spare parts solutions. We are your reliable partner in ensuring production continuity and stability.

We specialize in distributing the following core brands and product lines:

ABB

•  Process Control: ABB DCS process control system full range of components.
• ABB FreeLance AC800F power modules: SA801F/SA811F/SD802F/SD812F, EI811F/ABB EI812F/ABB EI813F, etc.
• ABB S800 analog I/O modules: AI801/AI810/AI825/AO801/AO845/AO895
• ABB S800 digital I/O modules: DI801/DI810/DO801/DO810

Bently Nevada
3500 Module Mainboards: 3500/42, 3500/45, 3500/40, 3500/50, etc.
(CPU Modules): 3200/32, 3500/25
3500 Module Minimum Cards: 128229-01, 128229-01, 133442-01, 125800-01, 167699-02, etc.
Extension Cables: 330850-50-05 (for preamplifier), 330730-040-00-00, 330103-00-06-10-02-00, etc.

EPRO

•  MMS6000 TSI System: MMS6110/MMS6210/MMS6220 series monitoring modules.
  Sensors: Proximitor sensors CON011, CON021, CON031, etc

GE

• PLC Systems: IC693, IC695, and IC697 Series Modules.
• Drives and Protection: GE DRIVE SYSTEMS Series Inverters, SR Integrated Protection Frame Series.

Rexroth

• Drives and Motors: Full range of Rexroth servo drives and controllers; models include: servo motor 2AD160B-B0350R2-BS03-D2V1, MSK040C-0600-NN-M1-UP1-NSNN, etc.
• Rexroth communication boards and amplifier boards: MTS-P01.2-D2-B1-E1-NN-NN-FWEP, VT-VPCD-1-1X/V0/1-0-1, VT5006-17B, etc.

Siemens

· Process Instruments and Controllers: Siemens MOORE series, common models include: QLCDM024DCBAN, 39ACM24BEN, 39AC12T4V1, 16114-171, etc.
· Automation Systems: Full range of SIMATIC S5 PLCs, SIMATIC S7-400 CPU modules and expansion modules, Simatic C7 systems, and various Siemens touch screens.